Many bobblehead lovers are curious as to how custom bobblehead is created and why it usually takes weeks to produce one. At the higher level, you will find four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Just before into information on each step, it is actually worth mentioning that the process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method requires a mastery of hand sculpting skills. It is almost always done by skillful artists, who normally have several years of experience doing hand sculpting depending on provided photos or reference objects. It might take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it might take over a day or two. When the initial sculpting is completed, the buyer will get the chance to review its photos. Making changes is pretty simple and easy , quick during this period. On the other hand, it will probably be more costly to request a difference at the later stage for the reason that whole sculpture must be rebuilt. Therefore, a consumer should check out the initial sculpture carefully when the bobblehead maker is seeking comments. When you are uncertain, you should require more photos or require clarification. By doing that, you could possibly take more time upfront, but additionally, you will minimize your opportunity of needing to get the bobblehead reworked later and achieving to pay for more. Also, the consumer should be aware that the custom bobblehead doll is produced depending on submitted photos as opposed to a live person. Therefore, the expectation should be set properly concerning the resemblance and facial expression from the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method where the primary sculpture from your previous process will be used as a base to create the profile and curvatures of your bobblehead’s body and head. First, a semi-liquid silicone gel will likely be put on the top of the initial sculpture. A soft silicone coating that takes the form in the sports bobbleheads will probably be formed when the gel dries. Then, a plaster coating will likely be applied at first glance of your silicone coating. The plaster coating may become a hardened cast after the drying process. Subsequently, the first sculpture is going to be taken out of the silicone coating. Right after the preparation effort is done, melted resin will be injected into the emptied silicone coating to produce the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin in the desired shape before it can be solidified. As soon as the resin becomes solid, it will likely be taken off by opening the plaster and peeling off of the silicone coating. At this point, a raw bobblehead doll has been given.
3. Polishing (a person to three working days)
A raw bobblehead is just not able to be painted. They have grease on its surface which needs to be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process will lead to poor painting at a later time. Polishing a bobblehead doll also takes a decent measure of craftsmanship. Because its shape and curvature are very different from a single to another, this process still cannot be standardized and automated. Along with taking off the grease and smoothing the outer lining, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming through the molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead once the initial polishing, and that process may need to be reiterated. When it is determined how the defects should not be fixed, the full raw bobblehead has to be scrapped.
4. Painting (one to three working days)
Painting is not really as simple as it appears to be. The first step is usually to blend base colors to make colors the consumers desire. The quality of the blended colors is vital, as it comes with a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the desired colors rich in quality for wedding cake toppers can be quite time-consuming. Secondly, painting is completed using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on their clothing. In such cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are applied to a bobblehead doll both for its head and the body, it might be assembled by using a spring with glue on both ends. Obviously, making use of the spring is the reason why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the above has already established a better idea of the fundamental procedure for building a custom bobblehead doll. With a better understanding of the process, a consumer can better plan his / her next acquisition of a custom bobblehead doll.